Cause analysis of common vibration fault of raw material mill Henan Hongxing

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Analysis of common vibration faults of raw material mill

Raw material mill Cement production line is an important processing equipment, the stability of its production process index is directly related to Cement production process Production efficiency. However, according to the previous production practice, it is found that the vibration of raw material mill in the production process is a common fault. Today, our cement equipment manufacturers make a specific analysis on this problem.

 Raw material mill

Overview of raw material mill

Principle of raw material grinding: the mill is equipped with grinding body, steel ball and materials. When the mill rotates, the grinding medium will rise against the inner wall of the grinding body under the action of centrifugal force. When it rises to a certain height, it will be separated from the grinding body by gravity, and the material will be crushed. At the same time, with the help of the rotation and sliding of the grinding medium, the material will be grinded, that is, the material with large specific surface area and certain fineness can be obtained Mix the slurry evenly.

The main structure consists of motor, gear box, membrane coupling, discharge device, hollow shaft, grinding body, bearing box, feeder, electrical control and lubrication cooling system.

Cause analysis of raw material mill vibration

There are many kinds of reasons that cause the vibration of raw material mill, which mainly include control system, equipment and technology. The process control plays an important role in the causes of mill vibration. It is very important to control the material layer. There are many reasons that affect the change of the material layer. The material characteristics include moisture, friction factor and particle size of the material. In addition, temperature and pressure difference also affect the change.

1. Material characteristics

Material friction factor: it directly reflects the size of the internal friction produced by grinding various materials. It is directly related to whether the material layer can form the abrasive layer thickness, and whether the material layer thickness can be maintained directly affects the grinding degree of vertical mill. The friction factor is very large, the material will be very small rolling and form a cake, it is difficult to loose, resulting in grinding difficulty.

Particle size of materials into grinding: the particle size of materials entering the grinding plate should match with the grinding roller and grinding plate. With the increase of the diameter of the grinding roller, the peripheral speed of the grinding roller is also increasing, so the friction force is also increased. Therefore, the grinding roller is easier to bite with the material, and the material is easier to be rolled into a material layer. Therefore, the particle size of the material can be appropriately increased

Moisture content of materials: the moisture content of materials has a great influence on the mill. If the moisture content is too high, the materials are not easy to dry. The grinding of the over wet materials will wrap and adhere to other materials, or even wrap the grinding roller, resulting in the accumulation of materials on the grinding plate, which makes it difficult to press down the grinding roller and lead to vibration jumping.

2. Temperature of hot air

The temperature of hot air will have a great impact on the vibration of raw material mill, because in a fixed raw material mill, its ventilation rate should ensure the drying efficiency of materials. Therefore, the temperature of hot air entering the mill must be controlled well, which is mainly based on the moisture content of the materials in and out of the mill. In general, the air temperature should be 200 ℃~ 250 ℃ at the inlet and 80 ℃~ 120 ℃ at the outlet according to the water content of the material and the water spraying in the mill. Under these parameters, the raw material mill runs stably and efficiently, without producing great vibration.

3. Grinding pressure

The grinding pressure is the sum of the pressure exerted by the center frame, hydraulic system and self weight of the grinding roller. The grinding pressure is directly related to the compression ratio of the material and the thickness of the material layer. When the grinding pressure increases, the thickness becomes thinner; conversely, the pressure decreases and the thickness increases.

It is widely used in mineral processing and cement grinding equipment. Through the analysis of common faults of raw material mill, it is helpful to do well in equipment management such as equipment maintenance and overhaul, ensure the safe, stable and efficient operation of large-scale equipment, and it is also an important aspect for enterprises to improve their competitiveness. Our company makes raw material mill and other equipment, products, welcome to consult and purchase.

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